65×more resistant to radon migration than a 6 mil polyethylene membrane, at only 1.25 inches of closed-cell foam.
Radon is a colorless, odorless, radioactive gas that comes out of the ground and into a building through whatever gaps it can find: cracks in the slab, the joint between the slab and the foundation wall, sump openings, and every pipe or drain that passes through the floor. Western Pennsylvania sits in one of the higher-radon regions of the country, so the sub-slab and foundation interface is worth getting right the first time.
What the testing showed
Independent laboratory testing of Huntsman Heatlok HFO Pro and Heatlok HFO High Lift found that a 1.25 inch layer of the closed-cell foam is 65 times more resistant to radon migration than a 6 mil polyethylene sheet, the material most builders lay under a slab. The reason is not mysterious. Poly is a thin film with seams, tape and punctures. Closed-cell foam is a continuous, bonded, rigid membrane that seals itself to every surface it touches.
Why foam works where film does not
- One application seals seams, penetrations and the wall-to-floor joint. There is no tape, no sealant, no cutting around pipes. The foam flows into the joint and cures there.
- It can be sprayed directly on crushed stone. Heatlok's compressive strength lets it carry a slab; the same layer is the radon barrier and the under-slab insulation.
- Continuous insulation with no joints. Every seam in a film is a future leak. A sprayed layer has none.
- It exceeds code for under-slab insulation at approximately R-7.4 per inch (manufacturer initial value), and the assembly is ICC compliant.
Where it goes
| Location | What we do | Why |
|---|---|---|
| Under a new slab | Spray closed-cell on the compacted stone before the pour | Radon barrier, vapor retarder and insulation in one layer; warm floors |
| Existing slab, new floor | Spray the old slab, pour a new floor on the foam | Retrofit option when head height allows |
| Foundation walls and rim joist | Closed-cell from footing to sill | Seals the slab–wall joint and the rim, the two leakiest lines in a basement |
| Crawlspace | Foam the walls to create an unvented, conditioned crawl | Stops ground moisture and soil gas from rising into the house |
Closed-cell foam on basement walls is also listed by FEMA as an acceptable flood damage-resistant material and resists mold growth, which is why we treat the basement as one continuous envelope rather than a slab problem and a wall problem.